محطة معالجة المياه

What is the process for reverse osmosis maintenance systems?

In the field of water treatment, أنظمة التناضح العكسي, with their efficient desalination and purification capabilities, have become core equipment for pure water production in industries such as electronics, chemicals, and power generation. However, the stable operation of the system directly impacts production continuity and water quality compliance.
Scientific maintenance and management are crucial for extending equipment lifespan and reducing operating costs. Conversely, improper reverse osmosis maintenance can easily lead to problems such as membrane fouling and decreased water production efficiency. This article will summarize the key maintenance points of ro systems, providing a reference for practical work.

1. Pretreatment is the first line of defense in reverse osmosis maintenance

Pretreatment is the foundation for the stable operation of reverse osmosis systems. Its core function is to remove suspended solids, colloids, organic matter, residual chlorine, and other impurities from the raw water. Thus, prevent these substances from causing irreversible damage to the RO membrane. Given the complex nature of raw water quality, it is necessary to optimize the pretreatment process and strengthen maintenance accordingly.

pretreatment reverse osmosis maintenance

Quartz sand filters require regular backwashing and forward flushing, typically every 24-48 hours. Backwashing time should be controlled at 10-15 minutes. The filter media should be replaced promptly when the pressure difference between the inlet and outlet exceeds 0.1 MPa.
Activated carbon filters require close monitoring of residual chlorine removal effectiveness to ensure the residual chlorine content in the effluent is below 0.1 mg/L. After 6-12 months of use, the adsorption capacity of the filter media should be checked, and regeneration or replacement should be performed if necessary.
The security filter is the last barrier in the pretreatment process, and the filter element needs to be replaced regularly. Replacement is usually required immediately when the pressure difference reaches 0.2 MPa. Strict aseptic procedures must be followed during the replacement process to prevent secondary contamination.

security filter reverse osmosis maintenance

2. Precise maintenance of ro membrane elements extends their service life

As a core consumable in water treatment systems, the performance degradation of RO membranes directly affects water quality and operational efficiency. Therefore, standardized maintenance work is necessary, focusing on operational control, shutdown protection, and contamination cleaning.

reverse osmosis membrane

1. Process control during operation

① The inlet water temperature needs to be strictly controlled and maintained within the range of 15-35℃. For every 1℃ increase in temperature, the membrane flux increases by approximately 2.5%-3%. Therefore, overheating should be avoided to prevent accelerated aging of the membrane elements.
② The inlet water pH should be controlled between 2 and 11 (during operation) to avoid corrosion of the membrane elements by extreme acidic or alkaline environments and ensure stable membrane separation performance.

2. Protection during shutdown

Based on the duration of downtime, differentiated protective measures are implemented to prevent drying and oxidative damage to the membrane elements.
① Short-term shutdown (≤72 hours): After shutdown, rinse the membrane elements with clean water to ensure they remain fully submerged. Regular circulation should be initiated during this period to prevent microbial growth in stagnant water.
② Long-term shutdown (>72 hours): Immerse the membrane elements in a 0.5%-1.0% sodium bisulfite solution to isolate them from air and prevent oxidation. The protective solution needs to be replaced monthly to maintain its effectiveness.
Regularly inspect the membrane element seals. If any leaks or signs of aging are found, replace them promptly to prevent mixing of concentrated water and permeate, which would affect the water quality.

3. Contamination assessment and cleaning procedures

During RO membrane operation, scale, microorganisms and organics tend to deposit on the membrane surface. Clean immediately if any of these occur: ≥10% drop in permeate flow rate, ≥5% reduction in salt rejection rate, or ≥15% rise in inlet-outlet pressure difference.

①Pre-cleaning prep: Identify contamination type via water quality testing and select matching cleaning agent. Blind cleaning (damaging to membrane elements) is strictly forbidden.

②Targeted cleaners:

  • Inorganic scale (e.g., calcium carbonate/sulfate): Acidic cleaners (citric acid, dilute hydrochloric acid)
  • Organic/microbial contamination: Alkaline cleaners (sodium hydroxide + surfactant)

③Cleaning parameters: Maintain temperature at 30–35℃, set flow rate to 1.5× normal operating level; duration: 30–90 minutes (adjust by contamination severity).

④Post-cleaning recovery: Rinse membrane elements thoroughly with clean water until permeate quality meets standards, then resume normal operation.

⑤Cleaning frequency: Clean every 3–6 months. Over-frequent cleaning damages the membrane’s dense layer and shortens its service life.

3. Establish a standardized reverse osmosis maintenance system

In addition to the above inspections, we also need to establish a comprehensive maintenance and management system and stock sufficient qualified spare parts (such as filter elements, seals, cleaning agents, and membrane elements) to avoid maintenance delays due to a shortage of spare parts.
Furthermore, maintain a clean and dry operating environment for the equipment, regularly check pipelines and valves for leaks and corrosion, and address potential problems promptly. Conduct regular comprehensive inspections of the system, including the pump operating status, electrical control system, and dosing equipment, and maintain a maintenance log to achieve full lifecycle management.

مصنعنا
ورش العمل

Guangdong XinJieYuan Environmental Protection Technology Co., Ltd., founded in 2018, is an integrated environmental enterprise specializing in scientific research, production and sales, boasting a professional team of 20 to 99 members and a well-equipped facility spanning approximately 1,800 square meters at Panyu District, Guangzhou, China. Strategically situated in the core of the Pearl River Delta, the company leverages its prime location to support efficient operations, expand business across agriculture, chemical engineering, medical care and food processing industries (covering environmental equipment R&D, water/sludge treatment and ecological restoration), and facilitate seamless import-export operations for global clients.

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ورشة عمل معدات معالجة المياه
ورشة عمل معدات معالجة المياه
ورشة عمل معدات معالجة المياه
ورشة عمل معدات معالجة المياه
ورشة عمل معدات معالجة المياه

التعليمات

نحن نقوم بتخصيص معلمات المعدات وحلول المعالجة بناءً على احتياجاتك من المياه (مثل جودة المياه، والجهد، والعملية، وما إلى ذلك)، وتتوافق جميع المنتجات مع المعايير العالمية الدولية (بما في ذلك ISO، و CE، وما إلى ذلك) مع وثائق اعتماد كاملة. من اختيار المعدات وإرشادات التركيب إلى الصيانة بعد البيع، يقدم فريقنا الفني المحترف دعمًا كامل الدورة. وبالاستفادة من شبكتنا اللوجستية التعاونية العالمية، نضمن سرعة التسليم مع وقت استجابة لما بعد البيع لا يزيد عن 24 ساعة، ونحل بشكل كامل أي مخاوف قد تكون لديك أثناء الشراء والاستخدام في الخارج.

-نقوم عادةً بتقديم الأسعار في غضون 24 ساعة بعد استلامنا لاستفسارك
(باستثناء عطلة نهاية الأسبوع والعطلات).
-إذا كنت مستعجلًا جدًا للحصول على السعر، يُرجى الاتصال بنا
أو اتصل بنا بطرق أخرى حتى نتمكن من تقديم عرض أسعار لك.
-يعتمد ذلك على كمية الطلب وجهد الماكينة التي تحتاجها.
-عادة يمكننا الشحن في غضون 7-15 يومًا للكميات الصغيرة,
وحوالي 30 يومًا للكمية الكبيرة.
قد نحتاج إلى حوالي 40 يومًا للإنتاج في حالة استخدام جهد كهربائي خاص.
-هذه الآلة سهلة التركيب للغاية. الآلة التي استلمتها 
يتم تجميعها. ستحتاج فقط إلى اتباع الخطوات الموجودة على موقعنا باللغة الإنجليزية 
التعليمات والفيديو. إذا كانت سعة الماكينات كبيرة، يمكننا ترتيب 
مهندس للمساعدة في التركيب.
-T/T، ويسترن يونيون، موني جرام، موني جرام، خطاب الاعتماد عند الإطلاع. هذا قابل للتفاوض.
بعد أن نؤكد الطلب، سأرسل لك عقد البيع مع 
المعلومات المصرفية للشركة. يمكنك تحويل الأموال إلى شركتنا 
حساب مصرفي عن طريق T/T. أو يمكنك اختيار تقديم الطلب عبر الإنترنت.
-ستتم تعبئة الماكينة في صندوق خشب رقائقي قياسي للتصدير.
وهي مناسبة للشحن لفترة طويلة عن طريق البحر/الجو/القطار.
-يمكن شحنها بحراً، جواً، بالقطار.
يُرجى التأكيد معنا قبل تقديم الطلبات.
-نقدم ضماناً لمدة سنة واحدة. وهذا يعني أنه عند وجود أي أجزاء 
معطلة خلال عام واحد، سنرسل لك قطع الغيار مجاناً.
-1. نحافظ على جودة جيدة وأسعار تنافسية لضمان استفادة عملائنا
-2. نحن نحترم كل عميل كصديق لنا ونقوم بأعمالنا بإخلاص 
وتكوين صداقات معهم، بغض النظر عن المكان الذي يأتون منه.
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يرجى ملء البيانات، وسوف نقوم بالرد عليك في غضون 24 ساعة.

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